ISSN (print) 1995-2732
ISSN (online) 2412-9003

 

download PDF

DOI: 10.18503/1995-2732-2023-21-4-5-12

Abstract

Relevance. Bedded deposits of minerals, in particular coal, oil shale, phosphorites, predominantly have a complex structure with interlayers of waste rocks or substandard inclusions in producing beds. Complex-structured deposit mining without providing the required level of selection during extraction leads to significant losses of minerals and their dilution. To improve the quality of selective extraction in complex-structured bedded deposit mining, mining companies involve technologies using surface miners; however, in some cases, layers of strong rocks in the bed limits the possibility of using surface miners and makes their operation low-yielding. Objective. Improving the technology of layer-by-layer mining of complex-structured beds by using a modernized surface miner, ensuring an increase in the efficiency of loosening strong rock layers by their preliminary disintegration using a solution of surfactants. Results. The paper proposes a technical and technological solution to mining of complex-structured beds composed of rocks that significantly differ in strength, using a surface miner with equipment for the disintegration of strong rock interlayers of small thickness by forming cracks and delivering into them a solution of surfactants. The upgraded surface miner is equipped with a milling working body with a variable arrangement of cutters to ensure reasonable modes of loosening minerals and strong rock interlayers. Practical Relevance. The proposed technical and technological solution may be used in mining of complex-structured coal beds. This will significantly increase performance of surface miners when extracting strong rock interlayers due to their preliminary disintegration, resulting in lower cost of operation and higher profitability of mining.

Keywords

complex-structured bed, strong rock interlayer, surface miner, loosening performance, milling working body, formation of cracks, disintegration

For citation

Cheban A.Yu. Increasing the Efficiency of Mining of Complex-Structured Bedded Deposits by Using Modernized Surface Miners. Vestnik Magnitogorskogo Gosudarstvennogo Tekhnicheskogo Universiteta im. G.I. Nosova [Vestnik of Nosov Magnitogorsk State Technical University]. 2023, vol. 21, no. 4, pp. 5-12. https://doi.org/10.18503/1995-2732-2023-21-4-5-12

Anton Yu. Cheban – PhD (Eng.), Associate Professor, Lead Researcher, Mining Institute of the Khabarovsk Federal Research Center of the Far Eastern Branch of the Russian Academy of Sciences (MI KhFRC FEB RAS), Khabarovsk, Russia. Email: This email address is being protected from spambots. You need JavaScript enabled to view it.. ORCID 0000-0003-2707-626X

1. Trubetskoy K.N., Zakharov V.N., Galchenko Yu.P. Nature-like and convergent technologies in the devel-opment of mineral resources of the lithosphere. Vestnik Rossiiskoy akademii nauk [Bulletin of the Russian Academy of Sciences]. 2020;90(6):560-566. (In Russ.)

2. Afum B.O., Ben-Awuah E., Askari-Nasab H. A mixed integer linear programming framework for optimising the extraction strategy of open pit - underground mining options and transitions. International Journal of Mining, Reclamation and Environment. 2019;34(10):700-724.

3. LaRoche-Boisvert M., Dimitrakopoulos R. An appli-cation of simultaneous stochastic optimization at a large open-pit gold mining complex under supply un-certainty. Minerals. 2021;11(2). Article ID 172.

4. Sekisov A., Rasskazova A. Assessment of the possibility of hydrometallurgical processing of low-grade ores in the oxidation zone of the Malmyzh Cu-Au porphyry deposit. Minerals. 2021;11(1). Article ID 69.

5. Baninla Y., Zhang M., Lu Y., Liang R., Zhang Q., Zhou Yu., Khan K. A transitional perspective of glob-al and regional mineral material flows. Resources, Conservation and Recycling. 2019;140:91-101.

6. Sekisov A.G., Shevchenko Yu.S., Lavrov A.Yu. Ex-plosive injection preparation of ores for leaching. Fundamentalnye problemy formirovaniya tekhnogen-noy geosredy: sb. nauch. st. [Fundamental problems of the formation of the industry-related geo-environment: Collection of research papers]. Novosi-birsk, 2012, pp. 125-132. (In Russ.)

7. Sekisov G.V., Cheban A.Y. Low-waste mining tech-nology for structurally complex deposits with mixed-type process flows of ore extraction and processing. Journal of Mining Science. 2021;57(6):978-985.

8. Shchadov V.M. Otkrytaya razrabotka slozhnost-rukturnykh ugolnykh mestorozhdeniy Vostochnoy Sibiri i Dalnego Vostoka [Open-pit mining of complex-structured coal deposits in Eastern Siberia and the Far East]. Moscow: Publishing House of Moscow State Mining University, 2004, 298 p. (In Russ.)

9. Azev V.A., Gartman A.A., Khazhiev V.A. Technology parameters of open-pit coal mining of flat dipping deposits using robotization of road transport. Vestnik Magnitogorskogo gosudarstvennogo tekhnicheskogo universiteta im. G.I. Nosova [Vestnik of Nosov Mag-nitogorsk State Technical University]. 2022;20(2):5-12. (In Russ.)

10. Cheban A.Yu. Improving geotechnology of extraction of thin ore bodies using boom-type roadheaders. Izvestiya Tulskogo gosudarstvennogo universiteta. Ser. Nauki o Zemle [News of Tula State University. Earth Sciences]. 2020;(1):340-348. (In Russ.)

11. Mohd Im. Variation of production with time, cutting tool and fuel consumption of surface miner 2200 SM 3.8. International Journal of Technical Research and Applications. 2016;(1):224-226.

12. Cheban A.Yu. A method of mining operation for small coal strip mines using an advanced surface miners. Gornyi informatsionno-analiticheskiy byulleten [Mining Informational and Analytical Bulletin]. 2019;(2):36-42. (In Russ.)

13. Ermakov S.A., Il A.P., Khosoev D.V. Assessment of the operation performance of Wirtgen surface miners at the Elga hard coal deposit. Gornaya promyshlen-nost [Mining Industry]. 2018;(6):77-79. (In Russ.)

14. Kumar C., Murthy V., Kumaraswamidhas L., Prakash A. Influence of cutting drum specifications on the production performance of surface miner under varied rock strength - some investigations. Journal of Mines, Metals and Fuels. 2016;64:181-186.

15. Cheban A.Yu. On determination of the capacity level of surface miners under various operating conditions. Sistemy. Metody. Tekhnologii [Systems. Methods. Technologies]. 2014;(3):145-148. (In Russ.)

16. Klementeva I.N., Kuziev D.A. An actual status and prospects for development of surface miners designed for blastless layer-by-layer excavation of solid rock. Gornyi informatsionno-analiticheskiy byulleten [Mining Informational and Analytical Bulletin]. 2019;(2):123-128. (In Russ.)

17. Burdonov A.E., Cheban A.Yu., Khrunina N.P., Prokhorov K.V. Improving the quality of mineral raw materials in mining of complex-structured deposits by modernizing the working equipment of surface min-ers. Ekologiya i promyshlennost Rossii [Ecology and Industry of Russia]. 2017;21(11):4-9. (In Russ.)

18. Palei S.K., Karmakar N.C., Paliwal P., Schimm B. Optimization of productivity with sur-face miner us-ing conveyor loading and truck dispatch system. In-ternational Journal of Research in Engineering and Technology. 2013;2(9):393-396.

19. Cheban A.Yu. The classification of designs of surface miners. Nedropolzovanie XXI vek [Subsoil Use in the 21st Century]. 2015;(5):64-69. (In Russ.)

20. Pikhler M., Pankevich Yu.B., Nikolaev D.V. The first results of the operation of the Wirtgen 2500SM sur-face miner at the Kivioli shale quarry (Estonia). Gor-naya promyshlennost [Mining Industry]. 2006;(3):20-22. (In Russ.)

21. Kuznetsov A.G., Shteintsaig R.M., Voronkov G.Ya., Shenderov A.I., Aleksandrov A.A. Application of methods of physical and chemical dilution of solid rock masses during the operation of machines of the continuous surface miner type. Gornaya promyshlen-nost [Mining Industry]. 1997;(4):3-7. (In Russ.)

22. Panishev S.V., Khosoev D.V., Matveev A.I. Increas-ing efficiency of mining of overburden rocks and coals at the Elga coal deposit in Yakutia by their dilu-tion with surfactants. Gornaya promyshlennost [Min-ing Industry]. 2021;(1):98-104. (In Russ.)

23. Cheban A.Yu., Sekisov A.G. Improvement in the technology for the development of complex deposits applying combined ore extraction. Vestnik Magnito-gorskogo gosudarstvennogo tekhnicheskogo univer-siteta im. G.I. Nosova [Vestnik of Nosov Magnito-gorsk State Technical University]. 2022;20(3):35-44. (In Russ.)

24. Maloletnev A.S., Mazneva O.A., Naumov K.I. Prepa-ration of granulated domestic fuel from small coal fractions of the Moscow and Kansk-Achinsk Basins. Solid Fuel Chemistry. 2012;46(2):114-120.

25. Smagin V.P., Fedorko P.V., Fedorko N.P. Analysis of the Wirtgen 2200SM surface miner operation at the Cheremkhovskoe opencast mine in complex-structured coal beds. Gornaya promyshlennost [Min-ing Industry]. 2015;(2):74-76. (In Russ.)