DOI: 10.18503/1995-2732-2023-21-3-51-61
Abstract
The paper presents the results of experimental studies conducted to determine the effect of the main technological parameters of reverse surface plastic deformation (SPD) on compressive residual stresses on the surface of parts. To implement the proposed method of finishing and hardening processing, a device has been developed providing a reverse circular movement of the working tool. Using the Barkhausen effect, we determined the value of compressive residual stresses on the surface of parts. Experimental studies have shown that the value of compressive residual stresses during reverse SPD varies from 210 to 345 MPa and depends on the main technological parameters of the process. A radial interference fit and reverse rotational velocity of the working tool have the greatest influence on compressive residual stresses among the main technological parameters of the reverse SPD. An increase in the radial interference fit, reverse rotational velocity of the working tool and a decrease in longitudinal feed leads to a very significant increase in compressive residual stresses on the surface of the part (σres ~ 342-345 MPa). It has been established that the difference between the experimental and calculated results does not exceed 20%. According to the experimental studies performed using the Microsoft Visual Studio 2012 computer program with the Python programming language, the optimal hardening modes were determined to ensure maximum compressive residual stresses on the surface of the part: longitudinal feed was 0.07-0.10 mm/rev; rotational velocity of the workpiece was 280-300 rpm; the radial interference fit was 0.25-0.28 mm; reverse rotational velocity of working tool was 250-300 double stroke/min; the initial angle of installation of the working tool was 90° and the angle of reverse rotation of the working tool was ±55° – ±60°.
Keywords
reverse surface plastic deformation, compressive residual stresses, two-radius roller, reverse rotational velocity, Barkhausen noise
For citation
Zaides S.A., Nguyen Huu Hai. Determination of Residual Stresses by Using Barkhausen Noise in the Reverse Surface Plastic Deformation. Vestnik Magnitogorskogo Gosudarstvennogo Tekhnicheskogo Universiteta im. G.I. Nosova [Vestnik of Nosov Magnitogorsk State Technical University]. 2023, vol. 21, no. 3, pp. 51-61. https://doi.org/10.18503/1995-2732-2023-21-3-51-61
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