DOI: 10.18503/1995-2732-2026-24-1-48-59
Abstract
Relevance. Strengthening of non-rigid cylindrical components (shafts and axles) represents a complex technological task that requires maintaining stable mechanical properties along the entire length while strictly preserving diametrical dimensions, since excessive radial loading can cause workpiece bending. An effective solution to this problem, proposed at Irkutsk National Research Technical University, involves the use of a new method of surface plastic deformation (SPD) employing a helicoidal tool - a toroidal roller with a helicoidal profile. This tool design makes it possible to increase the stress level in the deformation zone without increasing the radial interference. Objectives. The research is aimed at determining the optimal SPD parameters by finite-element analysis when using a helicoidal roller that provide maximum stress state in the contact zone, high residual compressive stresses, and significant work-hardening depth in the strengthened material. Methods Applied. Using software packages for 3D modeling (SolidWorks v21) and numerical simulation (ANSYS Workbench 19.2), calculations have been performed that make it possible to determine the relationships between transient and residual stresses, as well as the depth of plastic deformation, and the key parameters of the helicoidal strengthening process. Results. Based on the analysis of the finite-element simulation, rational operating parameters for helicoidal SPD have been identified (t = 0,1 mm, s = 0,1 mm/rev, nₒₒ = nwp = 100 rev/m), ensuring the formation of the highest possible stress-strain state in the strengthened components. Practical Relevance. The obtained simulation results show that the use of a helicoidal tool during SPD can significantly increase the stress level in the deformation zone. This leads to deeper material strengthening and improved performance characteristics of the surface layer.
Keywords
helicoidal tool, temporary stress, residual stress, computer modeling, surface plastic deformation, depth of plastic deformation
For citation
Zaydes S.A., Vu Quang Khai. Assessment of the Influence of Helicoidal Strengthening Parameters on the Stress and Strain Distribution in Cylindrical Parts. Vestnik Magnitogorskogo Gosudarstvennogo Tekhnicheskogo Universiteta im. G.I. Nosova [Vestnik of Nosov Magnitogorsk State Technical University]. 2026, vol. 24, no. 1, pp. 48-59. https://doi.org/10.18503/1995-2732-2026-24-1-48-59
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